1.Company Introduction

 

2. Products & Production Mechanical Property

 

3.Products & Production Process

 

4. Equipments and advantages

 

5.Marketing

 

一：Company Profile

▷Established in 1980;

 

▷Covering an area of 110,000 sqm;

 

▷more than 200 staffs;

 

▷16000tons annual production capacity;

 

 

▷Export to all of the world more than 100 countries;

 

 

▷Making OEM for world famous brand;

 

 

▷ Annual Sales Volume more than USD3,000,000

 

 

▷60% overseas market, 40% domestic market.

 

 

Aili culture

▷Aili Spirit

 

▷Credible&Pragmatic;

 

▷Modesty&make progress;

 

▷Self-restraint&thanksgiving;

 

▷Self-discipline and social commitment.

 

Aili Vision 

▷To be the first class of casting &forging factory all over the world, to ▷be the first brand of bucket teeth in China.

 

Aili Core Value    

▷ Offer extra value product to customers;

▷Offer opportunity to employees;

 

▷Offer win-win to partners;

 

▷Offer contributions to the society;

 

Certification ISO 9001:2015/ ISO 14001

二：Product and performance report

▷Products & Production Mechanical Property

 

 

 Main Products

▷Aili can supply  the bucket, bucket spare parts and ground engaging tools solution

Casting& Forging Teeth

 

 

Adapters

 

Side Cutters

 

Loader Teeteh

 

Ripper Teeth/Motor Grade Shank

 

Ripper teeth/shank/Protector 

Protector/Shroud

 

 

 

Mining Shovels &Electric Rope Shovels/Dragline Attachment

Pins & Retainers- Bolts & Nuts

 

 

Product and performance report

Forged product test report

SGS performance test report of foundry products

 

 

South Korean laboratory performance test report for foundry products

 

 

 

 

 

 

 

Replacement for

Caterpillar

Volvo/SDLG

Komatsu

Hyundai

Doosan/ Daewoo

Hitachi

JCB

Case

Kobelco

Bofor

Johndeer

SANYI 三一/XCMG徐工/LIUGONG柳工/龙工LONKING

Warehouse

▷More than 3,200㎡

 

 

▷More than 3000 items avaliable

 

 

▷2000 tons stock

 

 

▷MDF Wooden Case

 

▷Case inside with a water-proof plastic

 

 

三：Production process and production equipment

Products & Production Process

 

1、Ceramics Casting

①（wax-making）

②（mould-assembly）

③(wax-lost)

④(mould-baking)

⑤(casting)

⑥(sand-cleaning)

⑦(cutting&polishing)

⑧(heat-treatment)

⑨(blasting&polishing)

⑩(painting)

2、Static pressure modeling line SPML

 

◈Static pressure modeling line total investment is 100 million

◈Advantages: fully automated production, machine-controlled at each step. High production efficiency with stable quality

 

 

 

Sanding→   Molding →   Put Mud Core → Mould Assembling →   Pouring &Casting→Cooling → Clean Sand

 

3、Forging

 

Advantages 

▶.Product interior structure with higher density ,not have inner gas holes

▶.Higher Impact Toughness，More stable  Hardness

 

▶.The product surface is perfect, completely free of pores and defects, close to the surface of the machined product

 

▶.Mechanical automation produce and reduce the quality problems

 

▶.caused by human factors  and  labour cost.

Green production, no pollution, no environmental requirements .

 

 

Production equipment

 

1. Heat treatment equipment

▶ Automatic natural gas heat treatment furnace 1set

 

▶Mesh belt quenching furnace 2 sets

 

▶ Well Vauum Furnace 2 sets

 

▶ Pallet car furnace 3 sets

 

▶ tempering furnace 8 sets

 

2. Melting and casting equipment

▶5 sets Intermediate frequency electric furnace,1 ton 1 set, 2 tons 1 set, 850KG 3sets

 

▶Increase productivity

 

▶Each furnace can be refined 2 tons molten steel

 

▶ Match the production rhythm of the automated molding line

 

 

3.Shot blasting equipment

 

▶Blasting Machine

 

▶Automatic loading and unloading shot blasting machine,

Reduce labor intensity, large capacity, improve production efficiency

 

4.NEW  SPRAYING LINE 

 

▶More environmentally friendly, No Extra paintball

▶More Safe, No Fire hazard

▶Improve work efficiency

▶Not affected by rainy Seasons

 

5.Machining center equipment

 

▴CNC engraving & milling machine

▴Machining Center

四： Equipments and advantages

Testing equipment company advantage

 

Inspection Machinery

 

▴6 sets Wire cutting machine ，24hours working

 

▴Improve the speed of mechanical performance test

 

 

Inspection Machinery

 

1.Impact Testing Instrument

2.Rockwell Hardness Tester

3.Brinell hardness tester

Purpose: Both machines are tested simultaneously, which can provide different

hardness reference for customers. Make sure the quality meet with the

requirements and reach to the standard.

4. Tensile testing machine

5.metalloscope

6.Magnetic defect detector

 

 

Inspection Machinery

 

Optical Spectrum Analyzers

Test chemical composition to ensure it is reasonable and stable for each furnace products, which is a prerequisite for ensuring product quality

Advantages

1.The only enterprise in China that can independently R&D materials

2.Scientific and complete quality control and inspection system

3.Many sets of advanced production equipments to guarantee the product quality

4..全自动化生产线，极大提高产量及生产效率，同时确保质量更为稳定。

The first automated production line, improving the capacity and production efficiency , at the same time make the quality more stable

5..Complete production process ensure the maximum efficiency of different items.

 

五：Marketing

 Aili's main market is Europe, where the Russian market is 15%, and Aili will expand in Africa and Australia in the future.

 

 

 

Jiangxi Aili New Material Technology Co.,Ltd

Add.:No.1 Century Ave.,  Industry Park ,Jing An,Yichun City,

Jiangxi Pr., China  (330600)

Tel:86-791-88536413/ 88536415/ 88536416/88536417

Fax:86-791-88536412

Email:export@ailicasting.com  sales@ailicasting.com

Mobile:86-13607050638  86-13677950055

http://www.ailicasting.com  www.ailicasting.cn